Sterilizing Tunnel

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CategoryWashing Machine
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Sterilizing Tunnel Details

At Stellan Tech Innovations Pvt Ltd in Ahmedabad, we take pride in crafting high-performance Sterilizing Tunnels that ensure complete depyrogenation and sterilization of ampoules and vials. With precision temperature control, HEPA filtration, and even heat distribution, our tunnels promise contamination-free processing while adhering to GMP standards. Constructed from durable stainless steel and featuring advanced automation, they provide reliable, energy-efficient performance with minimal upkeep.

Machine Overview:

A Sterilizing Tunnel is a specialized conveyor-based system designed for the sterilization of objects or materials using heat, steam, or other sterilizing agents. It typically consists of a tunnel-like enclosure through which the items to be sterilized pass on a conveyor belt. The tunnel is equipped with mechanisms to maintain and monitor the sterilization process parameters.

Key Components:

  • Conveyor System: Transports items through the tunnel at a controlled speed.
  • Sterilizing Chamber: Enclosed space where sterilization takes place.
  • Sterilizing Agent Delivery System: Steam, hot air, or chemicals used to sterilize the items.
  • Temperature and Pressure Controls: Ensure the sterilization conditions (e.g., temperature, pressure, humidity) are maintained within specified ranges.
  • Monitoring and Control Systems: Sensors and control units to monitor sterilization parameters and adjust them as needed.
  • Safety Features: Emergency stops, alarms, and safety interlocks to protect operators and prevent accidents.

Machine Operation:

  • Loading: Items to be sterilized are loaded onto the conveyor belt at the entrance of the tunnel.
  • Sterilization Process: As the items move through the tunnel, they are exposed to the sterilizing agent (e.g., steam or hot air) under controlled conditions.
  • Monitoring: Sensors continuously monitor parameters such as temperature and pressure to ensure effective sterilization.
  • Cooling: Some tunnels may include a cooling section where the sterilized items are cooled down before unloading.
  • Unloading: Sterilized items exit the tunnel at the other end and are ready for further processing or use.

Key Benefits:

  • Efficiency: Automates and speeds up the sterilization process compared to manual methods.
  • Consistency: Ensures uniform sterilization conditions for all items passing through.
  • Quality Assurance: Reliable sterilization that meets regulatory standards.
  • Labor Savings: Reduces the need for manual labor in sterilization processes.
  • Space Saving: Compact design compared to larger sterilization chambers, suitable for integration into production lines.

Applications:

  • Medical Industry: Sterilization of medical devices, instruments, and packaging materials.
  • Pharmaceuticals: Sterilization of drug containers, closures, and production equipment
  • Food Industry: Sterilization of packaging materials, containers, and food products.
  • Cosmetics: Sterilization of packaging and production equipment.
  • Research Laboratories: Sterilization of laboratory equipment and materials.

Technical Specification:

ModelSTDT-600STDT 900
Tunnel Belt width600mm900mm
Output Speed120 Ampoules/min200 Ampoules/min
OperationAutomatic through PLCAutomatic through PLC
All Hepa FiltersClass 100Class - 100
Hepa Filter ModuleSS 304SS 304
Drying Zone  
Component M.O.C.SS 304SS 304
Effective length of Drying Zone460mm610mm
Hepa Filter size610mm X 410mm = 1 no.3ft X 2ft = 1 no.
Sterilizing Zone  
Component M.O.C.SS 304SS 304
Minimum Endotoxin ReductionLog - 3Log - 3
Max. Temp.350 degree C350 degree c
Effective length of Sterilizing Zone920mm1220mm
Hepa Filter size680mm X 460mm = 2 nos.610mm X 610mm = 4 nos.
Heater Start Up load36 KW60 KW
Heater Regulating load15 KW20 KW
Cooling Zone  
Component M.O.C.SS 304SS 304
Effective Cooling length1210mm1930mm
Hepa Filter size610mm X 610mm = 2nos.3ft X 2ft = 3nos.
Utilities of Air2500 CFM3500 CFM
Tunnel Overall dimensions3600mm X 1400mm X 2350mm4700mm X 1700mm X 2400mm
Length X Width X Height (mm)Length Width HeightLength Width Height
Net Weigh approx.2500 Kgs3500 Kgs

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Location
Plot No. 2208, Phase IV, Vatva GIDC,,
Ahmedabad - 382445
Gujarat (India)
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