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Automatic Slant Ampoule Filling And Sealing Machine
Automatic Slant Ampoule Filling And Sealing Machine Details
At Stellan Tech Innovations Pvt Ltd, Ahmedabad, we manufacture Automatic Slant Ampoule Filling and Sealing Machines designed for precision, reliability, and smooth operation. Engineered with advanced technology, this machine ensures accurate liquid filling, uniform flame sealing, and gentle ampoule handling in a slant position to minimize breakage. Ideal for pharmaceutical industries, it offers high efficiency, low maintenance, and GMP-compliant stainless-steel construction.
Machine Overview:
Stellan Tech Innovations Pvt Ltd provides Slant Ampoule Filling and Sealing Machines with an option for 1, 2, 4, 6, 8 or 12 heads. The Automatic High Speed Slant Ampoule Filling and Sealing Machine is a specialized piece of equipment used primarily in pharmaceutical and healthcare industries for filling and sealing ampoules rapidly and efficiently. It is designed to handle a high volume of ampoules per hour with precision and consistency.
Key Components:
- Ampoule Feeding System: Automatically feeds empty ampoules into the machine.
- Filling Mechanism: Utilizes precise pumps or syringes to fill ampoules with liquid pharmaceuticals.
- Sealing Unit: Seals filled ampoules with techniques such as flame sealing, fusion sealing, or sealing with rubber stoppers.
- Control Panel: Allows operators to set parameters such as filling volume, sealing time, and speed.
- Conveyor System: Transports filled and sealed ampoules for further processing or packaging.
Machine Operation:
- Ampoule Feeding: Empty ampoules are loaded into the machine either manually or via an automatic feeder.
- Filling: The filling mechanism precisely dispenses liquid pharmaceuticals into each ampoule according to programmed parameters.
- Sealing: Ampoules are sealed immediately after filling. Sealing methods include flame sealing (using a gas flame to melt and seal the neck of the ampoule), fusion sealing (heating and melting the neck of the ampoule) or using rubber stoppers.
- Output: Filled and sealed ampoules are conveyed to subsequent packaging processes or directly for distribution.
Key Benefits:
- High Speed: Capable of filling and sealing a large number of ampoules per hour, increasing production efficiency.
- Accuracy: Ensures precise filling volumes and consistent sealing, meeting pharmaceutical standards.
- Automation: Reduces labor costs and minimizes human error associated with manual processes.
- Quality Assurance: Incorporates quality control mechanisms to ensure product integrity.
- Versatility: Can handle various ampoule sizes and types, accommodating different pharmaceutical formulations.
Applications:
- Pharmaceutical Industry: Production of injectable medications, vaccines, and biologics.
- Healthcare: Manufacturing of sterile solutions for medical procedures.
- Cosmetics: Filling of ampoules with specialized skincare or beauty formulations.
- Research and Development: Pilot plant operations and small-scale production in laboratories.
Technical Specification:
| Model | STRAFS-20 | STRAFS-30 | STRAFS-60 |
| No. of Head for Filling & Sealing | 1 | 2 | 4 |
| Ampoule Handling Size | 1ml to 20ml | 1ml to 20ml | 1ml to 20ml |
| Output Speed | 15 to 20 Ampoules Per Minute depend on size (For smaller size) | 20 to 25 Ampoules Per Minute depend on size (For smaller size) | 50 to 60 Ampoules Per Minute depend on size (For smaller size) |
| Required Gas For Sealing | LPG + Oxygen (Combination) | LPG + Oxygen (Combination) | LPG + Oxygen (Combination) |
| Nitrogen Flushing | Pre & Post Nitrogen Flushing Available | Pre & Post Nitrogen Flushing Available | Pre & Post Nitrogen Flushing Available |
| Filling Type | Piston Pumps Type Filling (Volumetric or Peristaltic Pump) | Piston Pumps Type Filling (Volumetric or Peristaltic Pump) | Piston Pumps Type Filling (Volumetric or Peristaltic Pump) |
| Power Required (Electrical) | 0.5 H.P., 1 Phase, 220 Volts, 50 Hz | 0.5 H.P., 1 Phase, 220 Volts, 50 Hz | 1 H.P., 1 Phase, 220 Volts, 50 Hz |
| Model | STRAFS-100 | STRAFS-150 | STRAFS-200 |
| No. of Head for Filling & Sealing | 6 | 8 | 12 |
| Ampoule Handling Size | 1ml to 20ml | 1ml to 20ml | 1ml to 20ml |
| Output Speed | 80 to 90 Ampoules Per Minute depend on size (For smaller size) | 120 to 130 Ampoules Per Minute depend on size (For smaller size) | 170 to 180 Ampoules Per Minute depend on size(For smaller size) |
| Required Gas For Sealing | LPG + Oxygen (Combination) | LPG + Oxygen (Combination) | LPG + Oxygen (Combination) |
| Nitrogen Flushing | Pre & Post Nitrogen Flushing Available | Pre & Post Nitrogen Flushing Available | Pre & Post Nitrogen Flushing Available |
| Filling Type | Piston Pumps Type Filling (Volumetric or Peristaltic Pump) | Piston Pumps Type Filling (Volumetric or Peristaltic Pump) | Piston Pumps Type Filling (Volumetric or Peristaltic Pump) |
| Power Required (Electrical) | 1 H.P., 1 Phase, 220 Volts, 50 Hz | 2 H.P., 1 Phase, 220 Volts, 50 Hz | 2 H.P., 1 Phase, 220 Volts, 50 Hz |
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