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Automatic Horizontal Cartoning Machine
Automatic Horizontal Cartoning Machine Details
At Stellan Tech Innovations Pvt Ltd in Ahmedabad, we make Automatic Horizontal Cartoning Machines that focus on precision, flexibility, and high speed. These machines are built with strong engineering and smart automation. They ensure smooth product insertion, accurate sealing, and excellent packaging for different industries such as pharmaceuticals, food, and cosmetics. Our machines are known for their reliability and long-term performance, delivering consistent output with minimal maintenance.
Improve your packaging efficiency; connect with us today for a tailored, high-performance cartoning solution.
Machine Overview:
The Automatic Horizontal Cartoning Machine for Pharma Products – 120/180/240 CPM, offered by Stellan Tech Innovations Pvt Ltd, is a high-speed, fully automated and versatile cartoner machine designed to meet the demands of modern pharmaceutical packaging. Operating in a continuous horizontal mode, it ensures rapid and precise packaging, achieving speeds of 120, 180 or 240 cartons per minute (CPM) to maximize throughput and productivity. This advanced cartonator machine seamlessly integrates essential functions such as product checking, carton pick-up, leaflet pick-up, product insertion, carton closure and carton discharge, ensuring efficient and error-free operation. Its mechanical-based pusher system guarantees precise product placement, while multiple carton closing options, including tuck-in or hot-melt glue sealing, offer flexibility to suit diverse packaging needs. Equipped with a user-friendly PLC control system with an intuitive HMI, this machine allows for easy monitoring, quick adjustments and minimal downtime. Designed for reliability, efficiency, and compliance with pharmaceutical industry standards, it provides manufacturers with a cutting-edge packaging solution to enhance productivity and maintain a competitive edge in high-speed production environments.
Key Features:
- Fully automated operation ensuring high efficiency and precision.
- Robust mechanical-based pusher system for reliable and consistent product insertion.
- Dual-arm rotary carton pick-up system for stable and precise carton erecting.
- No product, no carton & leaflet pick-up system, If the product (e.g., bottle) is missing, the cartoner machine will not pick up the
- No leaflet, no push function, If the product is present but the leaflet is missing, the mechanical pusher will not activate, the product will be diverted into a bin, and the carton will not be picked up, ensuring regulatory compliance.
- No carton, no push function, If both the product and leaflet are present but the carton is missing, the mechanical pusher will not activate, and both the product and leaflet will be collected into a bin, preventing incomplete packaging.
- Multiple carton closing options, including tuck-in or hot-melt glue sealing, providing flexibility for various applications.
- Quick and tool-less carton size changeover, minimizing downtime and increasing productivity.
- Integrated leaflet insertion system to ensure accurate and compliant packaging.
- Long carton magazine with up to 1000-carton capacity, reducing the need for frequent reloading and increasing operational efficiency.
- User-friendly PLC control system with an intuitive touchscreen HMI for real-time monitoring and adjustments.
- Equipped with safety sensors and fault detection systems, ensuring operational security and minimizing product loss
Optional Features:
- Integrated Inkjet Printer for Batch/Expiration Dates
- Integrated Hot-Melt Dispensing System for the Gluing Type Cartons
- Provision for Bottom Lock / Lock Bottom / Hanger Type Cartons
- Integrated Leaflet Folding Device
- Polycarbonate Guard
- Integrated Weighing System for Product Quality Control
- Vision Inspection System for Barcode/Pharma Code Scanning
Technical Specification:
| Model | STHC-120 | STHC-180 | STHC-240 |
| Carton Size | As Per Sample | As Per Sample | As Per Sample |
| Carton Type | Pre folded Cartons Tuck in /Gluing type / Bottom Lock / Lock Bottom / Hanger Type | Pre folded Cartons Tuck in / Gluing type/Bottom Lock/ Lock Bottom / Hanger Type | Pre folded Cartons Tuck in /Gluing type / Bottom Lock / Lock Bottom / Hanger Type |
| Product | Bottles/Eyedrops/Blisters/Vials / Tubes/Pouches | Bottles/Eyedrops/Blisters/Vials / Tubes/Pouches | Bottles/Eyedrops/Blisters/Vials / Tubes/Pouches |
| Pneumatics | Janatics / CKD Make | Janatics / CKD Make | Janatics / CKD Make |
| Vacuum Cup | Festo Make | Festo Make | Festo Make |
| Output Speed | 100 to 105 Cartons/minute | 160 to 170 Cartons/minute | 210 to 220 Cartons/minute |
| Carton Magazine Device | Long Carton Magazine Up to 1000 Cartons | Long Carton Magazine Up to 1200 Cartons | Long Carton Magazine Up to 1400 Cartons |
| Main Gear Motor | Bonvario/Rotomotive Make | Bonvario/Rotomotive Make | Bonvario/Rotomotive Make |
| Power supply | 1 Phase, 230 V, 50 Hz | 1 Phase, 230 V, 50 Hz | 1 Phase, 230 V, 50 Hz |
| Air Supply | 14 Kg/cm2 | 14 Kg/cm2 | 14 Kg/cm2 |
| Air Consumption | 15 CFM at 6 bar | 15 CFM at 6 bar | 15 CFM at 6 bar |
| Net Weight | 2000 Kg | 2300 Kg | 2500 Kg |
| Dimension | 4000mm X 1500mm X 1400mm (L*W*H) | 4500mm X 1500mm X 1400mm (L*W*H) | 5500mm X 1500mm X 1400mm (L*W*H) |
| Carton Paper Thickness | 250 to 350 GSM | 250 to 350 GSM | 250 to 350 GSM |
| Leaflet Paper Thickness | 55 to 60 GSM | 55 to 60 GSM | 55 to 60 GSM |
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