Multijet Vial Washing Machine

At Stellan Tech Innovations Pvt Ltd, Ahmedabad, we specialize in manufacturing advanced Multijet Vial Washing Machines that deliver efficient, uniform, and contamination-free cleaning for vials of various sizes. Equipped with multiple water and air jets, our machines follow precise washing sequences to ensure thorough internal and external cleaning, meeting the highest standards of hygiene and reliability.

Built with a robust stainless-steel frame and designed to be fully GMP-compliant, our Multijet Vial Washing Machines are made for durability and long-lasting performance. They offer easy operation, minimal maintenance, and consistent results, making them the ideal choice for pharmaceutical, biotechnology, and healthcare industries where cleanliness and precision are crucial. With our machines, you can trust that every vial will be impeccably clean, ready for filling and sealing operations without compromising on quality or efficiency.

Key Components:

• Multi-Jet Washing System: A series of high-pressure water and air jets directed at vials to achieve deep cleaning.
• Rotary or Linear Conveyor System: Ensures smooth and controlled transportation of vials through the washing zones.
• Filtration System: Purifies and recirculates the washing liquid to maintain consistent cleaning quality.
• Control Panel with HMI Interface: Allows users to set parameters, monitor washing cycles and adjust cleaning settings.
• Drying System: Removes residual moisture using filtered compressed air or heated air.
• Infeed & Outfeed System: Facilitates smooth loading and unloading of vials for continuous operation.

Machine Operation:

• Vial Loading: vials are automatically or manually loaded onto the conveyor system.
• Pre-Rinse Cycle: vials pass through an initial washing stage using purified water to remove loose particles.
• Multi-Jet Internal Washing: High-pressure water and air jets thoroughly clean the inner surfaces of the vials.
• Final Rinsing: A final rinse cycle with purified water ensures the complete removal of residual particles.
• Drying Process: Filtered compressed air or heated air removes moisture from the vials.
• Unloading: Clean and dry vials are discharged for further processing, such as sterilization and filling.

Key Benefits:

• Superior Cleaning Efficiency: The multi-jet washing system ensures complete internal and external decontamination.
• Regulatory Compliance: Meets strict cleanliness standards required in pharmaceutical and chemical industries.
• Automated & Precise Operation: Minimizes manual labor, ensuring consistency and reducing human error.
• Customizable Cleaning Cycles: Adjustable parameters allow for different vial sizes and contamination levels.
• Water & Energy Efficiency: Integrated filtration and recirculation systems optimize resource usage.
• High Throughput Capacity: Designed for high-speed operations to meet mass production requirements.

Applications:

• Pharmaceutical Industry: Ensures vials are cleaned thoroughly before sterilization and filling with injectable medications.
• Chemical Industry: Prevents contamination in vials used for sensitive chemical storage.
• Biotechnology & Research: Maintains sterility for vials used in laboratories and scientific experiments.
• Veterinary Medicine: Cleans vials used in the packaging of veterinary drugs and vaccines.

Technical Specification: