Automatic High Speed Rotary Internal Vial Washing Machine

At Stellan Tech Innovations Pvt Ltd in Ahmedabad, we take pride in designing and manufacturing the Automatic High-Speed Rotary Internal Vial Washing Machine. This machine is crafted for precision, reliability, and top-notch sterile performance. With its cutting-edge rotary technology and multiple high-pressure jets, it guarantees a thorough wash of vials both inside and out, ensuring uniform accuracy while minimizing breakage. Made from high-quality stainless steel and fully compliant with GMP standards, it promises smooth operation, low maintenance, and impressive long-term durability.

Key Components:

• Vial Loading System: An automated system for loading vials onto the machine's conveyor or rotary platform.
• Washing Stations: Multiple washing stations equipped with high-pressure jets, brushes, and cleaning solutions (typically water, sometimes including detergents or sanitizing agents) to thoroughly clean vials inside and out.
• Drying System: Utilizes hot air or other drying methods to remove residual moisture from washed vials, ensuring they are completely dry before proceeding to filling stations.
• Control System: Incorporates PLC technology to control and synchronize the washing process, monitor water temperature, pressure, and detergent usage. Touchscreen interfaces allow operators to set parameters and monitor operations.
• Safety Features: Includes safety interlocks, emergency stop buttons, and protective guards to ensure safe operation and prevent accidents during machine operation.

Machine Operation:

• Vials are loaded onto the machine's conveyor or rotary platform.
• The conveyor or platform moves vials through various washing stations where they undergo cleaning cycles that may include pre-rinsing, washing with cleaning solutions, and final rinsing.
• High-pressure jets and brushes effectively clean the exterior and interior surfaces of vials.
• After washing, vials pass through a drying system where hot air or other drying methods remove moisture.
• Clean, dry vials are discharged from the machine and are ready for filling operations.

Key Benefits:

• Efficiency: High-speed operation allows for rapid cleaning of vials, optimizing production throughput.
• Cleaning Effectiveness: Ensures thorough cleaning of vials to meet stringent cleanliness standards required in pharmaceutical and biotechnological manufacturing.
• Quality Assurance: Helps maintain product integrity by eliminating contaminants and residues from vials before filling.
• Operational Control: PLC-based control system ensures precise control over washing parameters, enhancing process reliability and repeatability.
• Compliance: Meets cGMP standards and regulatory requirements for pharmaceutical and biotechnological industries.

Applications:

• Pharmaceutical Industry: Used for washing vials used in the production of injectable medications, vaccines, and biologics.
• Biotechnology: Essential for cleaning vials used in the manufacturing of diagnostic reagents and biological products.
• Cosmetic Industry: Used for cleaning vials containing high-value serums, creams, and other cosmetic formulations.

Technical Specification: