Bottle Unscrambler

Machine Overview:

A Bottle Unscrambler by Stellan Tech Innovations Pvt Ltd is a specialized machine designed to automatically orient and feed empty bottles into a production line in a consistent and orderly manner. It ensures that bottles are correctly positioned and ready for filling, capping, labeling, or other downstream processes in the packaging industry.

Key Components:

• Hopper: Receives and stores bulk quantities of randomly oriented bottles.
• Orienting Mechanism: Uses various methods (e.g., belts, guides, or rotating disks) to align bottles into a single orientation.
• Conveyor System: Transports aligned bottles from the hopper to the production line.
• Control System: Manages the operation of the machine, including speed, orientation adjustments, and integration with other machinery.
• Safety Features: Guards and sensors to ensure safe operation and prevent jams.

Machine Operation:

• Loading: Empty bottles are loaded into the hopper in a random orientation.
• Orientation: The orienting mechanism separates and aligns bottles, typically using a series of rotating disks or guides that funnel bottles into the correct position.
• Feeding: Aligned bottles are fed onto a conveyor belt or chute, which transports them to the next stage of the production line.
• Integration: The unscrambler is synchronized with downstream equipment (e.g., fillers, cappers) to ensure a continuous flow of bottles for packaging.

Key Benefits:

• Increased efficiency: Automates the bottle feeding process, reducing manual labor and increasing production rates.
• Improved accuracy: Ensures bottles are consistently oriented, reducing errors in downstream processes.
• Space optimization: Compact design fits into existing production lines without extensive modifications.
• Versatility: Can handle various bottle shapes and sizes with minimal adjustment.

Applications:

• Beverage industry: Bottling plants for water, soft drinks, juices, and alcoholic beverages.
• Pharmaceutical industry: Packaging of medications and healthcare products.
• Cosmetics industry: Filling and packaging of beauty and personal care products.
• Food industry: Packaging of sauces, condiments, and other liquid or semi-liquid products.