Automatic High Speed Vertical Ampoule Filling And Sealing Machine

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CategoryWashing Machine
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Automatic High Speed Vertical Ampoule Filling And Sealing Machine Details

At Stellan Tech Innovations in Ahmedabad, we know that reliable, high-speed output is critical when filling life-saving products.

We specialize in the Automatic High Speed Vertical Ampoule Filling and Sealing Machine—the definitive solution for sterile pharmaceutical production.

This vertical powerhouse is engineered for maximum accuracy and speed. It guarantees precise filling, uniform flame sealing, and most importantly, minimal product wastage, protecting your valuable yield.

 

Machine Overview:

Stellan Tech Innovations Pvt Ltd provides Vertical Ampoule Filling and Sealing Machines with an option for 4, 6, 8, 12 or 16 heads. The Automatic High Speed Vertical Ampoule Filling and Sealing Machine is a specialized piece of equipment designed for the pharmaceutical industry. It automates the process of filling and sealing ampoules, which are small sealed ampoules used to contain and preserve pharmaceutical liquids.

Key Components:

  • Filling System: Uses precision pumps or syringes to accurately dispense liquid medications into ampoules.
  • Sealing Mechanism: Typically includes a heating element or a crimping mechanism to seal the ampoules hermetically.
  • Conveyor System: Transports ampoules through the filling, sealing, and optionally, labeling processes.
  • Control Panel: Allows operators to set parameters such as fill volume, sealing temperature, and speed.
  • Safety Features: Ensures compliance with pharmaceutical regulations, such as sterile environments and error detection mechanisms.

Machine Operation:

  • Loading: Empty ampoules are loaded onto the conveyor system.
  • Filling: Liquid medication is accurately dispensed into each ampoule using the filling system.
  • Sealing: Ampoules are sealed hermetically using the sealing mechanism, ensuring product integrity.
  • Packaging: Filled and sealed ampoules are conveyed for further packaging or labeling.

Key Benefits:

  • High Speed: Capable of processing a large number of ampoules per hour, improving production efficiency.
  • Accuracy: Precise filling and sealing ensure consistent product quality and dosage accuracy.
  • Automation: Reduces manual labor, minimizes human error, and increases throughput.
  • Hygiene: Maintains a sterile environment to meet pharmaceutical industry standards.
  • Versatility: Can handle a variety of ampoule sizes and types, accommodating different pharmaceutical products.

Applications:

  • Pharmaceutical Industry: Used for filling and sealing liquid medications, vaccines, and other pharmaceutical products in ampoule form.
  • Medical Research: Suitable for laboratories and research facilities requiring precise liquid handling and sterile conditions
  • Biotechnology: Used in the production of biologics, reagents, and other high-value liquids requiring sterile containment.

Technical Specification:

ModelSTRAFS-80STRAFS-150STRAFS-240
No. of Head for Filling & Sealing168
Ampoule Handling Size1ml to 20ml1ml to 20ml1ml to 20ml
Output Speed70 Amp/Minute130 Amp/Minute200 Amp/Minute
Required Gas For SealingLPG + Oxygen (Combination)LPG + Oxygen (Combination)LPG + Oxygen (Combination)
Nitrogen FlushingPre & Post Nitrogen Flushing AvailablePre & Post Nitrogen Flushing AvailablePre & Post Nitrogen Flushing Available
FeatureNo Ampoule, No fillingNo Ampoule, No fillingNo Ampoule, No filling
Power Required (Electrical)0.5 H.P., 1 Phase, 220 Volts, 50 Hz0.5 H.P., 1 Phase, 220 Volts, 50 Hz1 H.P., 1 Phase, 220 Volts, 50 Hz
ModelSTRAFS-340STAPRAFS-440 
No. of Head for Filling & Sealing1216 
Ampoule Handling Size1ml to 20ml1ml to 20ml 
Output Speed320 Amp/Minute420 Amp/Minute 
Required Gas For SealingLPG + Oxygen (Combination)LPG + Oxygen (Combination) 
Nitrogen FlushingPre & Post Nitrogen Flushing AvailablePre & Post Nitrogen Flushing Available 
FeatureNo Ampoule, No fillingNo Ampoule, No filling 
Power Required (Electrical)3 H.P., 1 Phase, 220 Volts, 50 Hz3 H.P., 1 Phase, 220 Volts, 50 Hz 

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Location
Plot No. 2208, Phase IV, Vatva GIDC,,
Ahmedabad - 382445
Gujarat (India)
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