Automatic High Speed Vial Filling And Rubber Stoppering Machine

We at Stellan Tech Innovations Pvt Ltd, Ahmedabad, manufacture the Automatic High Speed Vial Filling and Rubber Stoppering Machine, which is engineered for precision, efficiency, and sterility of operation. The machine is designed to work under high-speed pharmaceutical production and ensure accurate liquid filling, smooth rubber stoppering, and minimum product wastage. Made from premium stainless steel, fully GMP-compliant, and ensuring consistent performance with durability, easy maintenance is ensured.

Key Components:

• Vial Feed System: A conveyor or rotary table that feeds vials into the machine in an orderly manner, ensuring continuous operation without interruptions.
• Filling Station: Consists of precision pumps or syringes designed to accurately fill vials with liquid products. The filling volume is programmable and adjustable to accommodate different vial sizes and product specifications.
• Rubber Stoppering Station: Utilizes a rotary mechanism equipped with vacuum suction or mechanical grippers to pick and place rubber stoppers onto filled vials. The stoppering process ensures a secure seal while maintaining sterility.
• Capping Station (Optional): Some models may include a capping station to apply caps or lids onto the vials after stoppering. This feature enhances the sealing integrity and security of the packaged products.
• Control System: Incorporates advanced PLC (Programmable Logic Controller) technology to manage and synchronize the various operations of filling, stoppering, and optional capping. Touchscreen interfaces allow operators to set parameters, monitor operations, and adjust settings as needed.
• Safety Features: Includes safety guards and sensors to ensure operator safety during machine operation. Emergency stop buttons are strategically placed for immediate halting of operations if necessary.
• Construction and Design: Typically constructed from stainless steel and other high-quality materials to meet cGMP (current Good Manufacturing Practice) standards. The design minimizes contamination risks and facilitates easy cleaning and maintenance.

Machine Operation:

• Vials are fed into the machine through the vial feed system.
• At the filling station, the precise amount of liquid product is dispensed into each vial.
• Filled vials are then transferred to the rubber stoppering station where rubber stoppers are accurately placed and pressed onto each vial.
• Optionally, vials may proceed to the capping station where caps or lids are applied.
• Throughout the process, the control system monitors and adjusts parameters to ensure consistent and accurate operation.

Key Benefits:

• High Speed:** Capable of filling and stoppering hundreds to thousands of vials per hour, depending on the model and specifications.
• Precision:** Ensures accurate filling volumes and secure stoppering to maintain product integrity.
• Efficiency:** Reduces manual labor and operational costs while increasing production output.
• Flexibility:** Easily adaptable to various vial sizes and types of liquid products.
• Compliance:** Meets industry regulations and standards for pharmaceutical and biotechnological manufacturing.

Applications:

• Pharmaceutical industry: For filling vials with injectable medications, vaccines, and biologics.
• Biotechnology: Used in the production of diagnostic reagents and biological products
• Cosmetic industry: Filling vials with high-value serums, creams, and other cosmetic formulations.

Technical Specification: