Automatic Nasal Spray Filling, Plugging And Capping Machine

At Stellan Tech Innovations Pvt Ltd in Ahmedabad, we make the Automatic Nasal Spray Filling, Plugging, and Capping Machine. It is designed for precision, speed, and contamination-free operation. This fully automated system fills liquids accurately, inserts plugs securely, and caps nasal spray bottles reliably. It keeps the quality consistent even at high production speeds. Made with GMP-compliant stainless steel, it ensures durability, easy maintenance, and long-lasting efficiency.

Key Components:

• Filling System: Typically includes peristaltic pumps or piston fillers designed for accurate volume dispensing of liquid formulations.
• Plugging Mechanism: Ensures airtight sealing of the nasal spray vials after filling, often using rubber stoppers or similar sealing materials.
• Capping Unit: Applies caps or closures securely onto the vials, ensuring proper sealing and preventing contamination.
• Conveyor System: Transports vials through each station of the machine, synchronizing the filling, plugging, and capping processes.
• Control System: PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) for operational control, monitoring, and adjustment of parameters such as fill volume, cap torque, and production speed.
• Sterilization and Cleaning Features: Includes components such as sterilization tunnels, clean-in-place (CIP) systems, and aseptic filling zones to maintain product integrity and hygiene.

Machine Operation:

• Loading: Nasal spray vials are loaded onto the conveyor system manually or automatically.
• Filling: Vials move to the filling station where they are filled with the precise volume of liquid formulation.
• Plugging: After filling, vials proceed to the plugging station where rubber stoppers or plugs are inserted into the vial openings to seal them.
• Capping: Vials then move to the capping station where caps or closures are applied and securely tightened.
• Inspection: Optionally, integrated inspection systems may check for filled volume, cap placement, and seal integrity.
• Ejection: Finished vials are ejected from the machine onto an output conveyor for further packaging or inspection.

Key Benefits:

• High Precision: Ensures accurate filling and consistent quality of nasal spray products.
• Efficiency: Automates multiple processes, reducing labor costs and production time.
• Hygiene and Sterility: Minimizes the risk of contamination through controlled environments and sterilization features.
• Flexibility: Can handle various vial sizes and formulations with minimal changeover time.
• Compliance: Meets stringent regulatory requirements for pharmaceutical and medical device manufacturing.

Applications:

• Pharmaceutical Industry: Production of nasal sprays for various medications, including allergy relief, decongestants, and hormone therapies.
• Medical Device Manufacturing: Producing nasal sprays for use in diagnostic tests or therapeutic applications.
• Healthcare Facilities: Manufacturing on-site for personalized medicines or emergency treatments.

Technical Specification: